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Okamoto Machine Rebuild & Repair
Your grinder should be in top condition to ensure precision, consistency, and adaptability to various materials and shapes. It's crucial for achieving superior surface finishes and maintaining efficiency, particularly in large-scale production where lower costs and higher speeds are essential. This is where All World comes in. We specialize in expert grinder repair, rebuilds, and retrofits, keeping your equipment operating at peak condition.
- Response time for inspection and repair is typically 24-48 hours after receiving a purchase order.
- Able to service all types of grinders.
- Warranty includes six months of labor coverage and one year of parts coverage under normal operating conditions.
Skilled Technicians
Upgrade your outdated Okamoto grinder with a modern retrofit kit. This includes factory wiring harnesses, switches, servo amplifiers, and motors, ensuring your machinery is up to date.
Cost-effective
Retrofits cost 30-50% less than new machines, which typically range from $10,000 to $30,000.
Support Your Needs
All World stocks outdated components, offering a cost-effective alternative to expensive conversion kits for those with older machinery.
Step-by-Step Rebuild Process
Initial Check-up
The hydraulic, power, and air systems are checked, along with assessing precision accuracy to gauge the machine's condition.
Disassembly and Inventory
Technicians dismantle the grinder, list any parts that need attention, and place orders if needed.
Surface Treatment
Once the parts arrive, the machine undergoes sandblasting, powder coating, and a protective black oxide layer.
Precision Adjustments
Technicians head scrape the V-ways, slide ways, and gibs to ensure smooth operation. Use of lasers guarantees to meet/surpass original specifications.
Reassembly
We test, clean, and, if needed, retrofit controls, drives, and motors during reassembly. Then the castings, sheet metal, and hydraulics are carefully reassembled.
Final Checks
Rigorous alignment verification and grind tests ensure everything is perfect. Post-assembly, the grinder is vacuum cleaned and wiped down to remove any particles or dust.
Preventative Maintenance
To keep your grinders running like new, All World offers a 30-point inspection. This includes:
- Oil and filter changes
- Accuracy and electrical checks
- Thorough cleaning
Don’t Wait
Whether you’re dealing with a small repair or looking at an overhaul, our team is here to ensure your grinder runs at its best. Reach out to us for an evaluation and quote today.
